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You are here: Home » Products » Filling Machines » Bottle filling and capping machine » 3 in 1 Glass Bottle Juice Filling Machine

PRODUCTION LINE SERIES

3 in 1 Glass Bottle Juice Filling Machine

Materials: SUS304
Capacity: 2000-16000BPH
Control type: PLC fully automatic
Function: bottle washing, filling and capping
End packaging: PET bottle, glass bottle
Material: Stainless Steel 304/316L
Advantage: 20 Years Work Experience
Feature: High Efficiency, high quality
Availability:
Quantity:
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  • WSGZ-1

  • WS

Introduction of 3 in 1 glass bottle filling machine

    This machine is designed for integrated bottle cleaning, filling, and capping operations, suitable for juice, milk, and various beverages. It utilizes an advanced OMRON Programmable Logic Controller (PLC) to manage automatic functions. The bottle feeding system incorporates a frequency converter for speed adjustment, working in coordination with the main unit’s frequency converter to ensure smooth and reliable bottle movement. It serves as an ideal solution for beverage producers.


Capability Character

1.  The machine employs an air supply mechanism with a neck-hanging design, enabling fast bottle loading without squeezing containers.

2.  Bottle neck positioning technology is applied for mouth rinsing, preventing contact with threads and enhancing hygiene.

3.  A newly designed filling valve ensures precise volume control during filling.

4.  With a user-friendly human-machine interface, PLC control, and variable frequency speed regulation, the system includes functions such as automatic cap supply, filling temperature detection, high-temperature alerts, low-temperature shutdown, liquid recirculation, no bottle-no capping, and no cap-no operation.

Model

  Capacity(BPH)   Total power(kw)
            Size(mm)          Weight(kg)
WS-8-8-3
         2000            2.2
     1940*1440*2200               1500
WS-14-12-4          3000            2.2      2340*1640*2200               1800
WS-18-18-6          6000
           4.5      2500*1950*2200               2500
WS-24-24-8          12000
           6.5      2840*2140*2200               3500
WS-32-32-10          15000
           8.5      4130*2740*2200               4800
WS-40-40-12          18000            10      4300*3250*2200               6000


Flashing heads

    Connected directly to a pure water supply, the spring-loaded flushing heads rotate bottles 180° along the track to thoroughly clean the interior. The nozzles are arranged in a quincunx pattern with multiple holes, ensuring complete coverage of the bottle bottom angles for efficient washing.


Product Description


The 3 in 1 Glass Bottle Juice Filling Machine is designed to streamline the production of bottled beverages, specifically juices, in glass containers. This fully automated system integrates three essential processes—rinsing, filling, and capping—into one machine, making it ideal for juice manufacturers looking to increase efficiency and reduce labor costs.

Crafted from high-quality, food-grade stainless steel (304 or 316), this machine ensures long-lasting durability and meets the strict hygiene standards required in beverage production. The automated process reduces manual labor, minimizes the risk of contamination, and ensures a consistent product every time.

The machine features an energy-efficient design that helps lower production costs, making it a cost-effective solution for both small-scale producers and large industrial operations. It can be customized to accommodate a variety of bottle sizes and filling volumes, allowing manufacturers to scale production as needed.

Designed for easy operation, the 3 in 1 Glass Bottle Juice Filling Machine is equipped with an intuitive PLC control system that allows operators to easily monitor and adjust the production process. The precise filling system reduces product waste and ensures that each bottle is filled accurately, improving product consistency and reducing rework.


Key Features & Highlights


  1. Three-in-One Integration
    This machine integrates the rinsing, filling, and capping processes into a single unit, reducing the need for additional equipment and minimizing production space requirements. The compact design saves floor space and streamlines your production line.

  2. High-Quality Stainless Steel Construction
    Made from durable, food-grade stainless steel (304 or 316), the Glass Bottle Juice Filling Machine is resistant to corrosion, ensuring longevity and reliability. The hygienic design makes cleaning and maintenance easy, helping to meet food safety regulations.

  3. Customizable for Different Bottle Sizes
    The machine can be customized to handle various bottle sizes, making it flexible enough to accommodate your specific production needs. Whether you’re filling small bottles for retail or larger bottles for foodservice, this machine adapts to your requirements.

  4. Energy-Efficient Design
    The 3 in 1 Glass Bottle Juice Filling Machine is designed to minimize energy consumption while maintaining high production output. This helps to reduce operational costs and make your juice production line more sustainable.

  5. Automated Operation with Precise Control
    With a fully automated system, the machine eliminates human error and reduces labor costs. The precise filling system ensures that every bottle is filled accurately, reducing waste and ensuring product consistency across batches.

  6. Flexible for Various Beverage Types
    While ideal for fruit juices, this machine can also be used for other beverages such as tea, iced coffee, and flavored water. Its versatility makes it suitable for a wide range of beverage production lines.

  7. Hygienic and Easy to Clean
    The machine’s smooth stainless steel surface and easy-to-clean design ensure that it meets the highest food safety standards. It’s built to comply with the strictest hygiene requirements in beverage production.

  8. Seamless Integration with Production Line
    The 3 in 1 Glass Bottle Juice Filling Machine can be easily integrated into your existing production line, allowing for efficient and seamless operation from start to finish. It improves workflow, reduces bottlenecks, and enhances overall productivity.


Why Choose Us?


  1. Expert in Beverage Production Equipment
    With years of experience in designing and manufacturing beverage filling systems, we are experts in providing efficient and reliable solutions for the beverage industry. Our 3 in 1 Glass Bottle Juice Filling Machine is engineered to streamline your production process and deliver high-quality results.

  2. Customization to Meet Your Needs
    We understand that every business is unique, and our machines are fully customizable to meet your specific production requirements. From bottle size to production speed, we can tailor the 3 in 1 Glass Bottle Juice Filling Machine to fit your exact needs.

  3. Durability and Longevity
    Constructed from high-quality stainless steel, our machines are designed for long-term performance. They are built to withstand the rigors of daily production and deliver reliable results over time.

  4. Cost-Effective and Sustainable
    Our 3 in 1 Glass Bottle Juice Filling Machine is designed to reduce energy consumption, lowering operational costs. Its efficiency helps you maximize production while keeping your costs under control.

  5. Comprehensive Support and Service
    From installation to ongoing maintenance, we provide full customer support to ensure your system operates smoothly. Our team is available to assist with training, troubleshooting, and any other needs that may arise.


FAQ


1. What is the filling capacity of the machine?
The 3 in 1 Glass Bottle Juice Filling Machine is customizable to meet your production needs. It can be tailored for small-scale production or high-output systems, depending on the bottle size and filling volume.

2. Can this machine handle other beverages besides juice?
Yes, this machine is versatile and can be used for a variety of beverages, including fruit juices, iced tea, flavored water, and more. It can be customized to suit different types of liquids.

3. How easy is it to clean the machine?
The Glass Bottle Juice Filling Machine is designed for easy cleaning. Its food-grade stainless steel surface is smooth and non-porous, preventing residue buildup and allowing for efficient cleaning.

4. What bottle sizes can the machine handle?
The machine is fully customizable and can be configured to fill various bottle sizes, making it suitable for both small retail bottles and larger bottles for foodservice.

5. How does the automated system work?
The machine is equipped with an intuitive PLC control system that automates the entire filling process. This ensures consistent, high-quality filling, reduces human error, and improves overall efficiency.

6. What warranty is provided with the machine?
We offer a standard 12-month warranty with the 3 in 1 Glass Bottle Juice Filling Machine, and extended warranty options are available. This provides peace of mind knowing your investment is protected.


glass bottle filling machine


Filling heads

    Equipped with high-precision 304/316 stainless steel filling nozzles, the system allows fine-tuned volume adjustment to maintain consistent liquid levels. Using Italian-inspired technology, it operates on a gravity low-vacuum filling principle with a two-stage valve opening mechanism to achieve full liquid level filling.


IMG_20211213_103332


Capping heads

1.  The system features an electromagnetic capping head with placement and torque control, reducing bottle impact during capping.

2.  All components in contact with the product are made of 304/316 stainless steel.

3.  Capping only occurs when a bottle is present.

4.  Automatic stoppage is triggered in case of bottle shortage.

5.  Capping performance is consistent and reliable, with a defect rate ≤ 0.2%.

IMG_20211213_103212



Our strengths:

  • Customizable designs based on user-specific requirements

  • Multiple product types can be produced on a single line

  • Maintains product quality and preserves nutrients

  • Enables precise addition and mixing of aromatic ingredients

  • Extends product shelf life

  • High output with minimal loss

  • Advanced technology application reduces energy consumption




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WeiShu Machinery Technology (Shanghai) Co., Ltd. is located in Fengxian District, Shanghai, China. We are a dairy beverage equipment manufacturer integrating design, R & D, production, sales and service.

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