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Complete Pet Bottled Mango Juice Production Line Turnkey Project

Raw material: Fresh mango/ Concentrated mango juice
Final product: pure juice, blending juice, juice beverage, concentrated juice
Application: Juice Products
Material: Stainless Steel 304/316L
Capacity: 300-10000LPH
Processing Types: Complete Processing Line
Advantage: 20 Years Work Experience
Feature: High Efficiency, high quality
Availability:
Quantity:
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Introduction of bottled mango juice production line

     Juice production line is to squeeze and pulp the fresh mango, and then through a series of processing procedures such as high temp sterilization, finally filling and packaging. The whole line includes fresh fruit processing system, fruit juice processing system, fruit juice post packaging system, pure water production system for fruit juice blending and other auxiliary equipment.

   According to the different formulation processes, we can produce different types of fruit juice products, such as pure fruit juice, flavored fruit juice, blended fruit juice, etc.


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Product Overview

The Complete PET Bottled Mango Juice Production Line Turnkey Project provides a fully automated, high-efficiency solution for producing high-quality mango juice. From raw material processing to bottling and packaging, this system integrates the latest technologies to ensure that every stage of production runs smoothly. Designed to meet the needs of large-scale manufacturers, this turnkey project guarantees high output, minimal waste, and exceptional product quality.


Product Description

This Complete PET Bottled Mango Juice Production Line Turnkey Project is a comprehensive solution for manufacturers seeking to produce mango juice in PET bottles. The system is equipped with cutting-edge technology to handle everything from washing and crushing mangoes to sterilizing and aseptically filling bottles. The line offers high capacity, energy efficiency, and the ability to handle various production needs, making it ideal for businesses looking to scale up their operations.

Key Stages of the Production Process:

  1. Mango Washing & Peeling: Fresh mangoes are thoroughly washed and peeled, ensuring that only the best quality fruit is used for juice production.

  2. Crushing & Pulping: The mangoes are crushed, and the pulp is separated to create a smooth, uniform consistency for juicing.

  3. Homogenization & Degassing: The juice is homogenized to enhance its texture and stability, and degassing removes dissolved air to prevent oxidation.

  4. Sterilization: The juice undergoes UHT (Ultra High Temperature) sterilization to eliminate microorganisms while preserving its natural taste and nutritional value.

  5. Aseptic Filling: The juice is aseptically filled into PET bottles to maintain its freshness without the need for refrigeration.

  6. Capping & Labeling: The bottles are sealed with airtight caps and labeled for retail distribution.

Customization Options:

  • Filling Capacity: Choose from a wide range of production capacities, from 3000 to 18,000 bottles per hour, to meet your production goals.

  • Bottle Size Options: The system can handle bottle sizes ranging from 0.2 to 2 liters, offering flexibility to accommodate different market demands.

  • Automation: Fully automated controls with PLC systems allow for efficient, consistent, and error-free production.


Product Features & Highlights

  • High Automation: The entire production process, from washing to filling, is automated, reducing labor costs and ensuring consistent quality.

  • Energy-Efficient: The system is designed for energy savings, optimizing resources without compromising performance.

  • Customizable Production Capacity: Adaptable to various production scales, the line can be configured to meet your specific needs, whether you're producing small or large batches.

  • Aseptic Filling for Long Shelf Life: The aseptic filling system ensures that your juice maintains its freshness and flavor for longer periods without the need for preservatives or refrigeration.

  • Hygienic and Durable Construction: All components in contact with the juice are made from food-grade stainless steel (SUS304/316L), ensuring durability and compliance with strict hygiene standards.

  • Flexible Packaging Options: The system supports various bottle types, including round and square PET bottles, giving you the flexibility to choose the best packaging for your product.


Why Choose Us?

We specialize in delivering turnkey solutions for juice manufacturers, with a focus on high-quality, cost-effective, and energy-efficient production lines. Our systems are backed by years of industry experience, and we provide full support throughout the process, from design to installation and maintenance. With our Complete PET Bottled Mango Juice Production Line, you can streamline your production process, improve efficiency, and produce a high-quality product that stands out in the market.

  • Expert Design and Engineering: Our team ensures that every aspect of your production line is designed for optimal performance and efficiency.

  • Custom Solutions: We offer tailored systems that meet your specific production capacity and product requirements.

  • Comprehensive Support: From initial consultation to after-sales service, we provide complete support to ensure your production line runs smoothly.


Product Parameters

Parameter Details
Production Capacity 3000 to 18,000 bottles per hour
Bottle Size 0.2L to 2L
Key Equipment Mango washing, de-pitting, pulping, homogenization, sterilization, aseptic filling
Automation Level Fully automated with PLC control
Material Stainless Steel SUS304/316L
Filling Type Aseptic hot filling
Energy Consumption Optimized for energy efficiency

FAQs

1. What is the production capacity of the line?
The Complete PET Bottled Mango Juice Production Line can handle capacities ranging from 3000 to 18,000 bottles per hour, depending on your specific needs.

2. Can the system be customized?
Yes, the line is fully customizable to accommodate different production volumes, bottle sizes, and product types. We offer tailored solutions based on your requirements.

3. How does the aseptic filling process work?
The aseptic filling process ensures that the juice is filled into bottles in a sterile environment, preserving its freshness and extending shelf life without the need for preservatives or refrigeration.

4. What types of bottles can be used with this system?
The system supports a wide range of PET bottle sizes, from 0.2 liters to 2 liters, and can handle round or square-shaped bottles for versatile packaging options.

5. Is the system energy-efficient?
Yes, the Complete PET Bottled Mango Juice Production Line is designed to optimize energy usage, reducing operational costs while maintaining high production efficiency.

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WeiShu Machinery Technology (Shanghai) Co., Ltd. is located in Fengxian District, Shanghai, China. We are a dairy beverage equipment manufacturer integrating design, R & D, production, sales and service.

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