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PRODUCTION LINE SERIES

Automatic Mango Juice Filling Machine

Materials: SUS304
Capacity: 2000-16000BPH
Control type: PLC fully automatic
Function: bottle washing, filling and capping
End packaging: PET bottle, glass bottle
Material: Stainless Steel 304/316L
Advantage: 20 Years Work Experience
Feature: High Efficiency, high quality
Availability:
Quantity:
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  • WSGZ-1

  • WS

 Fully automatic 3 in 1 filling machine


Introduction of filling machine

     This machine is mainly used for packaging cleaning, filling and capping of juice, milk and beverage. The advanced OMRON Programmable Logic Controller (PLC) is used to control the automatic operation of the machine. The packaging feeding chain adopts the frequency converter to adjust the speed and coordinate with the host frequency converter to make the bottle moving action stable and reliable. It is the first choice for beverage manufacturers. We can customize any packaging according the requirements of customers.


Capability Character

1. The whole machine adopts the way of air supply device and hanging bottle neck, the bottle loading speed is fast and the bottle will not be squeezed; 2. Bottle neck sticking technology is adopted for flushing bottle mouth to avoid contact with thread and make it more hygienic;
3. The new filling valve is used for filling, and the quantity is accurate;
4. The whole machine adopts advanced man-machine interface operation, PLC control and variable frequency stepless speed regulation.It has the functions of cap supply system, automatic detection of filling temperature, high-temperature alarm of materials, low-temperature shutdown, automatic backflow, no bottle without cap, no bottle waiting, no cap shutdown, etc.

Model

  Capacity(BPH)   Total power(kw)
            Size(mm)          Weight(kg)
WS-8-8-3
         2000            2.2
     1940*1440*2200               1500
WS-14-12-4          3000            2.2      2340*1640*2200               1800
WS-18-18-6          6000
           4.5      2500*1950*2200               2500
WS-24-24-8          12000
           6.5      2840*2140*2200               3500
WS-32-32-10          15000
           8.5      4130*2740*2200               4800
WS-40-40-12          18000            10      4300*3250*2200               6000


Product Description


The Automatic Mango Juice Filling Machine is designed for high-efficiency, large-scale mango juice filling operations. This fully automated system is engineered to streamline your juice production process, from filling to capping, ensuring consistent and accurate results for every batch. Whether you are a small-scale juice manufacturer or a large commercial operation, this machine provides the flexibility and speed you need to meet growing demand while maintaining product quality.

Constructed from high-quality stainless steel (304/316), the Mango Juice Filling Machine is durable, corrosion-resistant, and easy to maintain. Its food-grade sanitary finish ensures that the juice remains safe and uncontaminated throughout the entire filling process. The machine’s advanced design allows for precise control over filling volumes, speeds, and container types, ensuring minimal waste and maximum productivity.

Designed for efficiency, the machine features a high-speed filling system that can accommodate a variety of container sizes, including bottles, pouches, and cartons. Its automation significantly reduces the need for manual intervention, helping to lower labor costs while ensuring accurate, repeatable performance. The machine can be easily integrated into your existing production line, enhancing overall operational efficiency.


Key Features & Highlights


  1. Fully Automated Filling Process
    The Mango Juice Filling Machine automates the entire filling process, from loading containers to filling and capping. This reduces the need for manual labor and ensures consistent, precise filling across all containers, increasing your production efficiency.

  2. Premium Stainless Steel Construction
    Built from high-quality food-grade stainless steel (304/316), this machine is resistant to corrosion and easy to clean. Its smooth, non-porous surface ensures that no contaminants can affect the juice, meeting the highest food safety standards.

  3. Customizable Capacity and Speed
    The filling capacity of the machine can be customized to meet your production needs, from 1000L/hour to 5000L/hour or more. It can fill a wide variety of container sizes, ensuring that it is adaptable to both small and large-scale operations.

  4. Energy-Efficient Design
    Designed with energy efficiency in mind, the Mango Juice Filling Machine helps you reduce operational costs. The optimized filling process minimizes energy consumption while maintaining high throughput.

  5. Accurate and Consistent Filling
    The machine features advanced filling technology that ensures accurate and consistent volumes, reducing juice wastage and ensuring that each container is filled to the correct level. This precision also helps maintain product consistency across batches.

  6. Versatile Container Compatibility
    This filling machine is capable of filling various container types, including bottles, pouches, and cartons. This flexibility makes it suitable for different packaging formats, ensuring that your product is ready for a wide range of consumer needs.

  7. Easy Integration into Production Line
    The Mango Juice Filling Machine can be seamlessly integrated into your existing production line, reducing setup times and improving operational efficiency. Its automated features also streamline other processes like capping and labeling, further reducing manual labor.

  8. User-Friendly Control System
    The machine features an easy-to-use control system, with intuitive interfaces that allow operators to monitor and adjust the filling process in real-time. This enhances ease of use and minimizes the likelihood of errors during operation.


Why Choose Us?


  1. Expertise in Juice Processing Equipment
    With years of experience in designing and manufacturing juice filling systems, we are experts in delivering high-quality, reliable machines that enhance the efficiency and scalability of juice production lines. Our Automatic Mango Juice Filling Machine is engineered to provide maximum performance with minimal downtime.

  2. Customization for Your Production Needs
    We understand that every juice producer has unique requirements. That’s why we offer full customization for the filling machine, including capacity, speed, and container compatibility. This ensures that the machine can be perfectly suited to your specific needs, whether you’re running a small-scale operation or a large production line.

  3. Durability and Long-Term Performance
    Made from premium stainless steel and designed for high performance, our filling machine is built to last. Its robust construction ensures that it can handle the rigors of daily production without compromising on quality.

  4. Cost-Efficient and Sustainable
    Our machine is designed to reduce energy consumption while maintaining high output. The efficient use of resources lowers operational costs, allowing you to produce more with less, enhancing your bottom line.

  5. Comprehensive Customer Support
    We provide comprehensive support to ensure your machine operates at peak performance. From installation to maintenance, our team of experts is available to assist you, ensuring minimal downtime and seamless integration into your production line.


FAQ


1. What type of containers can this machine fill?
The Automatic Mango Juice Filling Machine can fill a variety of containers, including bottles, pouches, and cartons. This makes it suitable for different packaging needs, allowing you to reach a broader market.

2. What is the filling capacity of the machine?
The machine’s filling capacity is customizable, ranging from 1000L/hour to 5000L/hour or more, depending on your production requirements. This allows you to scale the machine’s performance to match your business’s growth.

3. Is the machine easy to maintain?
Yes, the Mango Juice Filling Machine is designed for easy maintenance. The stainless steel construction and smooth surfaces make cleaning straightforward, and the automated system minimizes the need for manual intervention, reducing maintenance needs.

4. Can the machine be integrated into an existing production line?
Yes, the Mango Juice Filling Machine can be easily integrated into your current production line. Its automated features can be combined with capping, labeling, and other equipment, improving overall efficiency.

5. What type of control system does the machine use?
The machine is equipped with a user-friendly control system that allows operators to monitor and adjust the filling process in real-time. This ensures consistent filling and allows for easy troubleshooting.

6. How long does it take to install the machine?
Installation time can vary depending on customization and the size of the machine, but typically, installation takes 1-2 weeks, including training for your operators. Our team is available to ensure the machine is set up correctly and efficiently.


Flashing heads

Direct connection to pure water system. The spring-loaded flushing pliers can automatically turn the empty bottle 180 ° with the track to flush the inside of the bottle. The flushing nozzle of the machine adopts quincunx shaped multi holes to flush the included angles of the bottle bottom fully, with high flushing efficiency.


juice filling machine


Filling heads

304/316 Stainless steel high precision filling nozzle 2. Filling volume adjustable in fine rank, same liquid level after filling, 304/316 stainless steel filling pump. The filling machine adopts Italian technology, gravity low vacuum filling principle and secondary valve opening technology, so as to ensure the requirements of full liquid level filling process.
IMG_20211213_103332


Capping heads

1. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2. All 304/316 stainless steel construction
3. No bottle no capping
4.Automatic stop when lack of bottle
5.Capping effect is stable and reliable ,Defective rate ≤0.2%

IMG_20211213_103212



Our strengths:

*It can be designed according to the special requirements of users 

*Multiple products can be produced on the same production line 

*It can produce high quality products and keep nutrients 

*Aromatic substances can be added and mixed precisely 

*Extend the shelf life of products 

*Large output and small loss 

*Application of high technology to save energy consumption



Mango Juice Production Line

Mango Juice Production Line

certifications


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WeiShu Machinery Technology (Shanghai) Co., Ltd. is located in Fengxian District, Shanghai, China. We are a dairy beverage equipment manufacturer integrating design, R & D, production, sales and service.

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