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3 in 1 PET Bottle Hot Filling And Capping Machine for Juice

Name: 3 in 1 filling and capping machine
Materials: SUS304
Capacity: 2000-16000BPH
Control type: PLC fully automatic
Function: bottle washing, filling and capping
End packaging: PET bottle, glass bottle
Material: Stainless Steel 304/316L
Advantage: 20 Years Work Experience
Feature: High Efficiency, high quality
Availability:
Quantity:
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  • WSGZ-1

  • WS


Product Overview


The 3 in 1 PET Bottle Hot Filling And Capping Machine for Juice is a fully automated, efficient solution for the filling, capping, and washing of juice and beverage bottles. Designed with 304/316L stainless steel, it provides high performance, hygiene, and durability. This machine is ideal for producing juice, flavored drinks, and other liquid beverages, ensuring precise filling, efficient capping, and sanitary bottle washing.


Key Features & Highlights


  • Efficient 3-in-1 Operation: Integrating bottle washing, filling, and capping in a single unit, this machine streamlines the entire production process, saving space and improving efficiency.

  • Advanced Technology: Features PLC control, with a touchscreen interface for easy operation. It also includes a frequency converter for adjustable speed control, ensuring a smooth and reliable filling process.

  • Hygienic Design: The machine uses air supply devices and hanging bottle neck technology to prevent bottle squeezing during loading, while the bottle neck sticking technology for flushing ensures a hygienic filling process.

  • Flexible Filling and Capping: Capable of handling various sizes of PET bottles, the machine offers high-precision filling nozzles, ensuring accurate liquid levels and minimizing product loss.

  • Energy-Efficient: With a low-power consumption design, the system ensures energy savings while maintaining high-speed production.

  • Customizable Features: The machine can be customized for different juice types, filling volumes, and bottle sizes, making it suitable for a wide range of beverage production needs.


Specifications


Model Capacity (BPH) Total Power (kW) Dimensions (mm) Weight (kg)
WS-8-8-3 2000 2.2 1940×1440×2200 1500
WS-14-12-4 3000 2.2 2340×1640×2200 1800
WS-18-18-6 6000 4.5 2500×1950×2200 2500
WS-24-24-8 12000 6.5 2840×2140×2200 3500
WS-32-32-10 15000 8.5 4130×2740×2200 4800
WS-40-40-12 18000 10 4300×3250×2200 6000

Applications


The 3 in 1 PET Bottle Hot Filling And Capping Machine for Juice is perfect for:

  1. Juice Production: Ideal for hot filling juices, teas, and other beverage products.

  2. Beverage Bottling: Suitable for filling various liquid beverages, including flavored water, fruit juices, and dairy-based drinks.

  3. Large-Scale Production: Designed for high-output production lines, offering customizable capacity options.


Why Choose Us


  • Reliable Quality: Built with 304/316L stainless steel, this machine ensures long-lasting durability and compliance with hygiene standards.

  • Proven Efficiency: Integrating filling, capping, and washing in a single unit reduces production time, increases throughput, and saves space.

  • Energy and Cost-Efficient: The system is designed for minimal energy consumption while maximizing production output, making it a cost-effective investment.

  • Customization Options: Adaptable to various production needs, including different bottle sizes and juice types.

  • Expert Support: Our team provides comprehensive support from installation to training, ensuring smooth operation.


FAQ


  1. What types of bottles can this machine handle?

    • The machine is primarily designed for PET bottles, but it can also be customized to handle other bottle types as required.

  2. What is the filling capacity of this machine?

    • The machine can fill up to 18,000 bottles per hour (BPH), depending on the selected model.

  3. What are the benefits of the 3-in-1 design?

    • The 3-in-1 system integrates bottle washing, filling, and capping, improving efficiency, saving space, and reducing the need for multiple machines.

  4. Can the filling volume be adjusted?

    • Yes, the filling volume is adjustable in fine ranks, ensuring precise control and uniform liquid levels in each bottle.

  5. Is the machine energy-efficient?

    • Yes, the machine is designed to reduce energy consumption without compromising performance, making it an environmentally friendly option.


Introduction of 3 in 1 filling machine

     This machine is a device that integrates bottle washing, product filling, and capping, with fast and efficient filling speed and small footprint. This machine is mainly used for packaging cleaning, filling and capping of juice, milk and beverage. The advanced OMRON Programmable Logic Controller (PLC) is used to control the automatic operation of the machine. The packaging feeding chain adopts the frequency converter to adjust the speed and coordinate with the host frequency converter to make the bottle moving action stable and reliable. It is the first choice for beverage manufacturers. We can customize any packaging according the requirements of customers. 


Capability Character

1. The whole machine adopts the way of air supply device and hanging bottle neck, the bottle loading speed is fast and the bottle will not be squeezed; 2. Bottle neck sticking technology is adopted for flushing bottle mouth to avoid contact with thread and make it more hygienic;
3. The new filling valve is used for filling, and the quantity is accurate;
4. The whole machine adopts advanced man-machine interface operation, PLC control and variable frequency stepless speed regulation.It has the functions of cap supply system, automatic detection of filling temperature, high-temperature alarm of materials, low-temperature shutdown, automatic backflow, no bottle without cap, no bottle waiting, no cap shutdown, etc.

Model

  Capacity(BPH)   Total power(kw)
            Size(mm)          Weight(kg)
WS-8-8-3
         2000            2.2
     1940*1440*2200               1500
WS-14-12-4          3000            2.2      2340*1640*2200               1800
WS-18-18-6          6000
           4.5      2500*1950*2200               2500
WS-24-24-8          12000
           6.5      2840*2140*2200               3500
WS-32-32-10          15000
           8.5      4130*2740*2200               4800
WS-40-40-12          18000            10      4300*3250*2200               6000


Flashing heads

Direct connection to pure water system. The spring-loaded flushing pliers can automatically turn the empty bottle 180 ° with the track to flush the inside of the bottle. The flushing nozzle of the machine adopts quincunx shaped multi holes to flush the included angles of the bottle bottom fully, with high flushing efficiency.

juice filling machine


Filling heads

304/316 Stainless steel high precision filling nozzle 2. Filling volume adjustable in fine rank, same liquid level after filling, 304/316 stainless steel filling pump. The filling machine adopts Italian technology, gravity low vacuum filling principle and secondary valve opening technology, so as to ensure the requirements of full liquid level filling process.
IMG_20211213_103332


Capping heads

1. Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
2. All 304/316 stainless steel construction
3. No bottle no capping
4.Automatic stop when lack of bottle
5.Capping effect is stable and reliable ,Defective rate ≤0.2%

IMG_20211213_103212


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WeiShu Machinery Technology (Shanghai) Co., Ltd. is located in Fengxian District, Shanghai, China. We are a dairy beverage equipment manufacturer integrating design, R & D, production, sales and service.

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